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Service Life GRP Pipe for Supercritical Saturated CO2

Thread by Kate Stuart on 02 Mar 2009 at 22:25:51 
We are orienting ourselves on pipeline solutions for CO2 (99.84% pure carbon dioxide) transport from, among others, coal plants to empty natural gas reservoirs. The fact that the water content in the CO2 is close to saturation (under the ball park assumption that the saturation water fraction in supercritical 17N carbon dioxide is 4E-3 from Spycher and Pruess, 2005) combined with the chemical reaction of - among other species - Carbon dioxide with Water under formation of Carbonic Acid leads to a requirement for long term corrosion resistant pipeline solutions. Two conceptual solutions have our current interest:

- Retrofitting on existing pipeline infrastructure by corrosion and pressure resistant coating / liner solutions (FBE corrosion resistant coating).

- For new pipelines: fibre reinforced plastics. Glass fibre reinforced Epoxy or Vinyl Ester based.

In line with my own thoughts and after skimming your site it might be that the acidic environment, and possible forthcoming resin, glass fibre and/or matrix degradation is a key parameter in the lifetime of the frp or coating solution chosen. Hence, I am interest in CO2, H2O and ion permeation and subsequent or simultaneous chemical degradation and resulting mechanical retention. My questions are a follows:

- Is ultimate chemical attack of the glass fibre plastic laminate the major service life factor? Or is the solubility of carbon dioxide in polymers at the current pressure and resulting resin swelling of more concern?

- Can your software predict chemical surface reactions by acid in combination with diffusion and simultaneous glass fibre corrosion?

- Does for diffusion of Carbonic Acid the electroneutrality relationship including the Maxwell-Stefan balance hold?

- What is the isotherm of supercritical in epoxy or vinyl ester based materials? I am little bit afraid of extreme high solubilities at 100 bar system pressure (supercritical gases have the tendency to dissolve as a liquid). The low free volume of properly cured resin systems probably makes things worse. What is worrying also is that one can find very limited information on glass reinforced epoxy or fusion bonded epoxy for CO2 transport piping solution. Is there for example any experience with GRE for CO2 transport in Europe, Canada or America?

- Is what are the pro's and con's of metal (steel) pipeline solutions compared to GRE? Our interest is long term pipe operation, at least a lifetime of 100 years.

- If we would make the pipe from Glass Reinforced Epoxy (GRE), what material should we use for related components, such as valves, orifice plates, pressure tanks and so on.

- I am interested in the permeation and corrosion simulator (IDC-SAC) and the possibilities of Abaqus (hoop stress, buckling stress, optimized grp laminate definition, sudden pressure drop scenarios, maximum pipeline pressure of coatings solutions) with this regard.

Thanks, and looking forward to hearing from you.

Kate Stuart

    Comment by Horst Stocker on 05 Apr 2009 at 21:35:08  | |responses: 3|
    Can anyone suggest an appropriate model or calculation method for supercritical carbon dioxide and water, solubility and diffusivity as a function of the species temperature and pressure. If we would assume Sanchez-Lacombe (SL) equation of state, how would this influence the swelling behaviour of GRP and subsequent CO2 and H2O time lag, permeation rates and decrease in mechanical properties (assuming one sided exposure in atmospheric outside conditions). I am experiencing a fundamental lack regarding the previous, so please help!

    Thanks,
    Horst

      Comment by Krish on 13 May 2009 at 22:22:11  | |responses: 2|
      Sanchez-Lacombe is an extended form of Flory Huggins solutions theory. Just to otbain a ball park I would recommend to use the Flory-Huggins solution theory, also for CO2 in GFRP: the concept of enthalpy, entropy, binary interaction parameter based on solubility parameters and the behaviour as a function of temperature (using enthalpy of mixing and enthalpy of vaporization) are all laid down rather well (some time ago already, but that should not be reason to neglect!). All the principles are there, and fitting parameters are not required (and that is my problem with all the other thermodynamical theories: from my viewpoint the amount of fitting parameters is a good measure for the insignificance of a certain thermodynamical theory - but ok I am an engineer).

      Regards,
      Krish

        Comment by Composite Agency on 16 May 2009 at 13:37:36  | |responses: 1|
        Krish,

        Unfortunately Flory-Huggins theory does not include pressure effects in a proper manner, hence a model - when using a lattice thermodynamic model - like Sanchez-Lacombe is the way to go. There are also other models (PC-SAFT) etc.

        Regards,
        Composite Agency

          Comment by Kate on 17 May 2009 at 14:20:36  | |responses: 0|
          Can we obtain Sanchez-Lacombe EOS charasteric parameter data (mass density in close-packed state at 0K, hypothetical cohesive energy data in close-packed state and the temperature related to the potential energy well depth) for different grades of Epoxy Resin?

          Kate

    Comment by Rodney on 02 Mar 2009 at 22:27:59  | |responses: 0|
    From the viewpoint of the CO2 pipeline material decision, supercritical CO2 transport is indeed the challenge of the current moment. Among others, the phenomenon of condensation of acid on the pipeline wall (indeed the solubility of water at the 100 bar is very low, hence in no circumstance carbonic acid formation will be prevented) will require at least an epoxy / vinyl ester based - or similar material - as structural material or coating. This is mainly due to the required lifetimes (at least more than a hundred years) of a carbon dioxide piping system.

    With regard to current developments: DNV is developing a standard with industrial partners (link: DNV CO2 standard development). Others who have an interest or opinion regarding this thread: please share your thoughts and ideas on this subject.

    Rodney