am looking for helpful suggestions for a good alternative to our current Acrylonitrile Butadiene Styrene (ABS) material that is failing, probably due to plastic fatigue / mechanical ageing.
Our current part is failing in the processing field after three to six months of use. The material failure is a fatigue failure very near the pivot pin of a trigger. The polymer surface shows typical clamshell pattern failure and it is slightly polished where the break starts and white/grey where it the break ends.
We used a Polycarbonate - Acrylonitrile Butadiene Styrene blend on a prior version of the part and by going to the Acrylonitrile Butadiene Styrene (Entec-Resins, type 756) almost doubled the life using our stress test jig.
Shrink rate may not be totally critical so I am open to going away from the ABS solution.
What are my options?
Glass filled ABS
Nylon
PP
Many thanks for your help!
follow up posts
On
04/17/2008 composite agency posts:
Mike,
There are several other options, but from your list we would surely advice to use Polyamide (Nylon). The work of fracture for Polyamide in dry conditions is around a factor 50 higher than for Acrylonitrile Butadiene Styrene.
If a lot of a moisture is present, the performance of Polyamide is less, but still much better than ABS. Please inform us if you need a more quantitative answer.
Regards,
Sijmon van der Wal
Composite Agency
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